Development of software for
SIEMENS SIMATIC S5
Ltd. "YugPromAvtomatika" performs services for the development, debugging, editing, managing programs of industrial controllers Simatic S5 the following series:
- Programming the Siemens Simatic Step 5 (S5 115U, S5 95U, S5 90U, S5-100U CPU 100, S5-100U CPU 102, S5-100U CPU 103, S5-135U, S5-155U, etc.)
- Replacement of obsolete PLC controllers Siemens Simatic S5 series on modern Siemens Simatic S7, the conversion program from Step 5 to Step 7 (S5 to S7) SIMATIC S5 controllers Cemeystvo officially obsolete series of controllers. At the moment, by Siemens stopped the production of the entire family of controllers, SIMATIC S5, S5 to recommend replacement of S7.
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Modernization from SIEMENS SIMATIC S5 to S7 Cost of components Simatic S5 is constantly increasing, because of the excess of demand over supply, Simatic S7 components become cheaper under the pressure of competition. Replacement of S5 to S7 look at the showcase example:
- In one of the enterprises of Primorsky Krai is the controller S5-100U CPU 102, the CPU periodically fails - goes into the "STOP". CPU 6ES5 102-8MA02 costs about 800 Euro. It is likely that the replacement of the processor woes will not end ...
Базовая конфигурация S5 -100U
6ES5 930-8MD11
power supply unit PS-930 24V 1A
6ES5 102-8MA02
CPU 102
6ES5 421- 8MA12
input module 8 in*24V - 4 шт
6ES5 441- 8MA11
output module 8out* 24V - 3 шт
6ES5 380- 8MA11
timer module 2*0,3-300s - 2 шт
The new configuration S7 -300
6ES7312-5BE03-0AB0
CPU S7-312C 10 in*24V, 6 out * 24V
NES-50-24
power supply unit Mean Well 24V 2A
6ES7321-1BH02-0AA0
input module 16 in*24V - 2 шт
6ES7322-1BH01-0AA0
output module 16 out* 24V - 1 шт
6ES7953-8LF20-0AA0
Memory card MMC 64 КБАЙТ
As a result, we obtain a configuration value in 1300 EURO.
The upgrading was completed within 3 days!
ООО "ЮгПромАвтоматика" Ltd. YugPromAvtomatika
Russia,
Rostov-na-Donu
tel / fax: (+7-863) 219-71-65 www.ugpromavt.ru
SIEMENS SIMATIC S5-100U
Controller S5-100U - a programmable control system (SPS) family SIMATIC S5. This controller has been designed specifically for the automation of small plants.
Simatic S5-100U consists of: CPU module, bus terminals, peripherals.
CPUs Series S5-100U - CPU 100, CPU 102, CPU 103.
Peripheral modules are divided into the digital input and output modules, analog inputs and outputs, power supply module, timer module, counters, communication modules.
For programming and configuration of controllers S5-100 package is used STEP 5. The cable connection to the S5 RS232 - TTY.
Possible replacement - similar series S5-100U is an S7-200, S7-1200, S7-300.
Order Numbers CPU S5-100U and their closest analogues *:
* These processors are not complete analogues, it is necessary to work out the CPU and system interchangeability in each case.
Digital Input - 6ES5 420-8MA11 (4 DI x24VDC) , 6ES5 421-8MA11 (8 DI x24VDC) , 6ES5 421-8MA12 (8 DI x24VDC) , 6ES5 422-8MA11 (16 DI x24VDC) , 6ES5 430-8MB11 (4 DI x 24-60 VDC) , 6ES5 430-8MC11 (4 DI x 115 VDC) Digital Output - 6ES5 441-8MA11 (8 DO x24 VDC / 0,5A) , 6ES5 440-8MA21 (4 DO x24 VDC / 2A) , 6ES5 450-8MB11 (4 DO x24/60 VDC / 0,5A) Digital Input / Output - 6ES5 482-8MA13 (16 DI x24VDC / 16 DO x24 VDC / 0,5A ) Analog Input - 6ES5 464-8MC11 (4 AI +-10V)
SIEMENS SIMATIC S5-90U / S5-95U / S5-95F
S5-90U and S5-95U - is a compact PLC designed for simple automation tasks. Both controllers have a little weight and size figures and do not require large amounts of their installation.
PLC S5-95F is designed for the construction of relatively simple systems of safety management. Safety management system (F-systems) are used to protect personnel, environment and equipment. These systems monitor the dangerous condition and, in case of defects, defective items and disable translate technological equipment in safe condition.
With the IM module 90 to the S5-90U controller can be connected to input modules, output 6 Series S5-100U. S5-95U controller allows direct connection of up to 32 modules.
• Modules are discrete input-output signals.
• Modules IO analog signals.
• Ex modules for connecting performance of equipment located in hazardous areas.
• Modules for special applications: high-speed account, timers, monitoring modules of the boundary values of analogue signals.
• Modules with pre-signal processing to solve the problems of automatic control and positioning.
• Smart modules for fast pre-processing of information.
• Diagnostic Modules for control of bus input-output controllers S5-90U and S5-95U.
• Simulation modules for debugging programs.
For programming and configuration of controllers S5-95U and S5-90U package is used STEP 5. The cable connection to the S5-95U - RS232 - TTY.
Possible replacement - similar series S5-90U / S5-95U is an S7-200, S7-1200, S7-300. Order Numbers CPU S5-95U and their closest analogues *:
* These processors are not complete analogues, it is necessary to work out the CPU and system interchangeability in each case.
IM90 Interface Module - 6ES5 090-8ME11
Expansion I - with a series of identical outputs S5-100U
SIEMENS SIMATIC S5-115U
Versatile modular programmable controller for automating tasks of low and medium level of complexity.
A wide range of modules for a maximum adaptation to the requirements of the task at hand.
The system of SIMATIC S5-115U is built in a modular fashion.
Individual components of it are:
-Power supply.
-Processor module.
-I / O modules.
Modules are pre-processing of signals.
-Communication processors.
CPUs Series S5-115U - CPU 941, CPU 942, CPU 943, CPU 944, CPU 945.
Programming the S5-115U in the language of STEP 5. Programming cable for S5-115U - RS232 / TTY.
Possible replacement - similar series S5-115U is an S7-300, S7-400
Order Numbers CPU S5-115U and their closest analogues *:
S5-115U CPU 945 with 256 kbyte RAM - 6ES5 945-7UA12
S7 CPU 414-2 - 6ES7 414-2XK05-0AB0
S7 CPU 416-2 - 6ES7 416-2XN05-0AB0
S5-115U CPU 945 with 384 kbyte RAM - 6ES5 945-7UA13
S7 CPU 414-2 - 6ES7 414-2XK05-0AB0
S7 CPU 416-2 -6ES7 416-2XN05-0AB0
S5-115U CPU 942H - 6ES5 942-7UH11
S7 CPU 412-3H 6ES7 412-3HJ14-0AB0
S5-115U CPU 942F - 6ES5 942-7UF15
S7 CPU 412-3H 6ES7 412-3HJ14-0AB0
* These processors are not complete analogues, it is necessary to work out the CPU and system interchangeability in each case..
Memory modules - 6ES5 375-1LA15 ( EPROM 8 kbyte ) , 6ES5 375-1LA21 ( EPROM 16 kbyte ) , 6ES5 375-1LA41 ( EPROM 32 kbyte ) , 6ES5 375-1LA61 ( EPROM 64 kbyte ) , 6ES5 375-1LA71 ( EPROM 128 kbyte ) , 6ES5 374-1KG11 ( EPROM 128 kbyte for CPU 945 ) , 6ES5 374-1KH21 ( EPROM 256 kbyte for CPU 945 ) , 6ES5 374-1KJ11 ( EPROM 512 kbyte for CPU 945 ) , 6ES5 375-0LC31 ( EEPROM 8 kbyte ) , 6ES5 375-0LC41 ( EEPROM 16 kbyte ) , 6ES5 375-0LD11 ( RAM 8 kbyte ) , 6ES5 375-0LD21 ( RAM 16 kbyte ) , 6ES5 375-0LD31 ( RAM 32 kbyte )
Digital Input - 6ES5 420-7LA11 (32 DI x 24VDC) , 6ES5 420-7LA12 (32 DI x 24VDC) , 6ES5 431-7LA11 (16 DI x 24/48 V AC/DC) , 6ES5 432-7LA11 (16 DI x 48/60 V AC/DC) , 6ES5 434-7LA12 (8 DI x 24VDC) , 6ES5 435-7LA11 (16 DI x 115 V AC/DC) , 6ES5 435-7LB11 (16 DI x 115 V AC/DC) , 6ES5 435-7LA11 (8 DI x 115 V AC/DC) , 6ES5 436-7LA11 (16 DI x 230 V AC/DC) , 6ES5 436-7LB11 (16 DI x 230 V AC/DC) , 6ES5 436-7LC11 (8 DI x 230 V AC/DC)
Digital Output- 6ES5 441-7LA12 (32 DO x 24VDC / 0,5 A) , 6ES5 451-7LA11 (32 DO x 24VDC / 0,5 A ) , 6ES5 451-7LA21 (32 DO x 24VDC / 0,5 A) , 6ES5 453-7LA11 (16 DO x 24/48/60VDC / 0,5 A) , 6ES5 454-7LA12 (16 DO x 24VDC / 2 A) , 6ES5 454-7LB11 (8 DO x 24VDC / 2 A) , 6ES5 455-7LA11 (16 DO x 48/115VAC / 2 A;/group) , 6ES5 456-7LA11 (16 DO x 115/230VAC / 1 A) , 6ES5 456-7LB11 (8 DO x 115/230VAC / 2 A;) , 6ES5 457-7LA11 (32 DO x 5/12/24VDC / 0,1 A) , 6ES5 458-7LA11 (16 DO x Relay / 0,5A) , 6ES5 458-7LB11 (8 DO x Relay / 5A) , 6ES5 458-7LC11 (16 DO x Relay / 5A)
Digital Input - Output- 6ES5 482-7LA11 (16 DI x 24VDC ; 16 DO x 24VDC / 0,5 A) , 6ES5 482-7LF11 (16 DI x 24VDC ; 16 DO x 24VDC / 0,5 A) , 6ES5 482-7LF21 (16 DI x 24VDC ; 16 DO x 24VDC / 0,5 A) , 6ES5 482-7LF31 (8 DI x 24VDC ; 8 DO x 24VDC / 2,5 A) , 6ES5 485-7LA11 (24 DI x 24VDC ; 16 DO x 24VDC / 1,5 A)
Analog Input - 6ES5 460-7LA13 (12bit; 8 Pt100 / 8AI x ±50mV, ±500mV, ±1V, ±5V, ±10V, ±20 mA, +4..20mA) , 6ES5 465-7LA13 (12bit; 8 Pt100 / 16AI x ±50mV, ±500mV, ±1V, ±5V, ±10V, ±20 mA, +4..20mA) , 6ES5 463-4UA12 (11bit; 4AI x 0..1V, 0..10V, 0..20 mA, +4..20mA) ,6ES5 463-4UB12 (11bit; 4AI x 0..1V, 0..10V, 0..20 mA, +4..20mA) , 6ES5 466-3LA11 (13bit; 8/16AI x 0..1,25V, 0..2,5V, 0..5V, 0..10V, ±1,25V, ±2,5V, ±5V, ±10V, ±20 mA, 0..20 mA, +4..20mA)
Analog Output - 6ES5 470-7LA13 (12bit; 8 AO x ±10V, 0..20 mA) , 6ES5 470-7LB13 (12bit; 8 AO x ±10V) , 6ES5 470-7LC13 (12bit; 8 AO x +1..5V, 4..20 mA)
Power supply - 6ES5 951-7LB21 (120/230 VAC, 3 A) , 6ES5 951-7LD21 (120/230 VAC, 7/15 A) , 6ES5 951-7NB21 (24 VDC, 3 A) , 6ES5 951-7ND51 (24 VDC, 7/15 A) , 6ES5 951-7ND41 (24 VDC, 7/15 A)
Interface module - 6ES5 305-7LA11 (IM 305; 0,5 m) , 6ES5 305-7LB11 (IM 305; 1,5 m) , 6ES5 306-7LA11 (IM 306) , 6ES5 308-3UC11 (IM 308, Profibus DP)
SIEMENS SIMATIC S5-135U / S5-155U
Multiprocessor controllers SIMATIC S5-135U and S5-155U are used to solve the problems of automation of medium and high complexity. The controllers can be used to construct the closed and open systems, automatic control and regulation, decision communication tasks, operational management and monitoring, alarms, data recording and processing
Possible replacement - a series of analogues of the S5-135U / S5-155U - S7-300 and S7-400 (depending on the complexity of the project).
Order numbers: CPU S5-135U / S5-155U - 6ES5921-3UA11 ( CPU 921 ) , 6ES5921-3UA12 ( CPU 921 ) , 6ES5 922-3UA11 ( CPU 922 ) , 6ES5 923-3UA11 ( Koordinator 923A ) , 6ES5 923-3UC11 ( Koordinator 923C ) , 6ES5 928-3UA11 ( CPU 928 ) , 6ES5 928-3UA12 ( CPU 928 ) , 6ES5 928-3UA21 ( CPU 928 ) , 6ES5 928-3UB11 ( CPU 928 ) , 6ES5 928-3UB12 ( CPU 928 ) , 6ES5 928-3UB21 ( CPU 928 ) , 6ES5 946-3UA11 ( CPU 946 ) , 6ES5 946-3UA21 ( CPU 946 ) , 6ES5 946-3UA22 ( CPU 946 ) , 6ES5 946-3UA23 ( CPU 946 ) , 6ES5 946-3UR11 ( CPU 946 ) , 6ES5 947-3UA11 ( CPU 947 ) , 6ES5 947-3UA21 ( CPU 947 ) , 6ES5 947-3UA22 ( CPU 947 ) , 6ES5 947-3UR11 ( CPU 947 ) , 6ES5 948-3UA11 ( CPU 948 ) , 6ES5 948-3UA12 ( CPU 948 ) , 6ES5 948-3UA13 ( CPU 948 ) , 6ES5 948-3UA21 ( CPU 948 ) , 6ES5 948-3UA22 ( CPU 948 ) ,6ES5 948-3UA23 ( CPU 948 ) ,6ES5 948-3UR11 ( CPU 948 ) , 6ES5 948-3UR21 ( CPU 948 ) Digital Input - 6ES5 420-4UA14 (32 DI x 24VDC) , 6ES5 430-4UA14 (32 DI x 24VDC) , 6ES5 431-4UA12 (16 DI x 24/48/60 VDC) , 6ES5 432-4UA12 (32 DI x 24 VDC) , 6ES5 434-4UA12 (32 DI x 5VDC) , 6ES5 435-4UA11 (16 DI x 24/48/60 VAC) , 6ES5 436-4UA12 (16 DI x 115/230 VAC) , 6ES5 436-4UB12 (8 DI x 115/230 VAC) Digital Output- 6ES5 441-5UA14 (32 DO x 24VDC / 0,5 A) , 6ES5 451-4UA14 (32 DO x 24VDC / 0,5 A ) , 6ES5 453-4UA12 (16 DO x 24VDC / 2 A) , 6ES5 454-4UA14 (16 DO x 24VDC / 2 A) , 6ES5 455-4UA12 (16 DO x 24/48/60VAC / 2 A) , 6ES5 456-4UA12 (16 DO x 115/230VAC / 2 A) , 6ES5 456-4UB12 (8 DO x 115/230VAC / 2 A) , 6ES5 457-4UA12 (16 DO x 24/48/60 VDC / 0,5 A) , 6ES5 458-4UA12 (16 DO x Relay ) , 6ES5 458-4UC11 (16 DO x Relay / 5 A) Digital Input - Output- 6ES5 482-4UA11 (16/24 DI x 24VDC ; 8/16 DO x 24VDC / 0,5 A) Analog Input - 6ES5 460-4UA13 (12bit; 8 Pt100 / 8AI x ±50mV, ±500mV, ±1V, ±5V, ±10V, ±20 mA, +4..20mA) , 6ES5 465-4UA13 (12bit; 8 Pt100 / 16AI x ±50mV, ±500mV, ±1V, ±5V, ±10V, ±20 mA, +4..20mA) , 6ES5 463-4UA12 (11bit; 4AI x 0..1V, 0..10V, 0..20 mA, +4..20mA) ,6ES5 463-4UB12 (11bit; 4AI x 0..1V, 0..10V, 0..20 mA, +4..20mA) , 6ES5 466-4UA11 (13bit; 8/16AI x 0..1,25V, 0..2,5V, 0..5V, 0..10V, ±1,25V, ±2,5V, ±5V, ±10V, ±20 mA, 0..20 mA, +4..20mA) Analog Output - 6ES5 470-4UA13 (12bit; 8 AO x ±10V, 0..20 mA) , 6ES5 470-4UB13 (12bit; 8 AO x ±10V) , 6ES5 470-4UC13 (12bit; 8 AO x +1..5V, 4..20 mA)
* programming is possible with appropriate software and hardware
